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transruption: The digital toolbox for
the digital winners of today and tomorrow

5 November 2025

3D printing: The innovation opportunity for decision-makers and managers

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3D printing opens up a significant innovation opportunity for decision-makers and managers. This technology makes it possible to rethink products and processes, adapt them flexibly and thus secure competitive advantages. Especially in times of dynamic markets, the use of 3D printing can act as a strategic driver to accelerate product cycles and reduce costs.

3D printing as the key to adaptability in production

Additive manufacturing, better known as 3D printing, has made it possible to produce complex components quickly and cost-effectively. In the automotive industry, companies are transforming their production processes by using 3D printing for customised spare parts and prototypes. Vital Auto, for example, uses a fleet of 3D printers to produce prototypes at record speed and realise design innovations immediately. This reduces costs and at the same time enables greater individuality in the product range[1].

Another example from the mechanical engineering sector shows how 3D printing can be used to realise housings for control units with high precision requirements. The result: cost savings of up to 80 % compared to conventional manufacturing processes[2]. Such flexible production methods help companies to react more quickly to market requirements.

3D printing also offers clear advantages in the area of spare parts logistics. Older systems, such as heating systems, whose spare parts are no longer available are often given a second chance with the help of additive manufacturing by reproducing specific components[4]. This extends the service life of existing investments without having to rely on new purchases.

3D printing: examples of successful application in companies

BEST PRACTICE at the customer (name hidden due to NDA contract) A medium-sized company in the electrical engineering sector integrated 3D printing to produce highly stable prototypes and components. The shorter development cycles and the ability to quickly customise components significantly supported the project team in bringing new products to market.

In the medical sector, 3D printing is used for custom-fit shoe insoles, among other things. Thanks to the technology, different shore hardnesses can be implemented so that comfort and functionality can be individually optimised[2]. Such innovations are also increasingly appreciated by managers who rely on customised solutions.

BEST PRACTICE at the customer (name hidden due to NDA contract) In the aerospace industry, a major manufacturer succeeded in realising components with complex internal structures using 3D printing. The result was not only significantly lighter components, but also considerable savings in material consumption and assembly times.

Strategic impetus for decision-makers through 3D printing

For managers, a key benefit of 3D printing is the ability to organise business processes in an agile way. The ability to produce components in small batch sizes or even individual pieces creates new opportunities for customised products and services. Supply chains can also be shortened because spare parts can be printed directly on site, which reduces storage costs and increases availability.

Best practice examples also show that 3D printing often offers valuable services as a companion for innovation projects. For example, transruptions coaching supports project teams in optimally planning the use of the technology and recognising stumbling blocks at an early stage. Here, 3D printing is seen not just as a production method, but as an integral part of innovation management.

Wide range of applications and industry examples

The potential applications of 3D printing range from the automotive industry and mechanical engineering to medicine, aerospace and construction. In construction, additive manufacturing enables the production of complex components or even entire houses with new materials, which increases efficiency and design freedom[6].

In medical technology, 3D printing improves patient care through the production of customised prostheses and implants that are manufactured quickly and accurately[6]. The technology is also creating previously impossible designs and complex structures in the jewellery and fashion industry[6].

BEST PRACTICE at the customer (name hidden due to NDA contract) A manufacturer of special tools was able to reduce the development costs for new products by more than 30 % by using 3D printing. The accelerated market launch strengthened the company's competitiveness in the long term.

My analysis

The opportunity that 3D printing offers decision-makers and managers lies primarily in the flexibilisation of production processes and the rapid implementation of innovations. Companies that utilise this technology in a targeted manner benefit from reduced costs, shorter development times and greater design freedom. At the same time, the use of 3D printing requires strategic support management in order to realise its full potential and overcome restrictions. Transruption coaching can make a valuable contribution here in order to successfully organise 3D printing projects and provide impetus for a future-oriented approach.

Further links from the text above:

25 (unexpected) applications for 3D printing [1]

Areas of application for 3D printing | Blog post - 3D-Model.com [2]

Five industries that benefit most from 3D printing [3]

30 applications with 3D printing - simple examples [4]

3D printing: The most patented companies in the world [5]

3D printing applications - overview & examples [6]

For more information and if you have any questions, please contact Contact us or read more blog posts on the topic TRANSRUPTION here.

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3D printing: The innovation opportunity for decision-makers and managers

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Keywords:

#3DPrint #Departmental innovation #Additive production #Flexibility #Industry40

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