These days, companies are looking for ways to make their processes more efficient and innovative. 3D printing processes are playing an increasingly important role in production in particular. They enable fast prototypes, customised solutions and flexible production. Many decision-makers are asking themselves how they can utilise these technologies effectively. The answer lies in the targeted selection and support of experts who support projects involving 3D printing processes.
Why 3D printing processes are relevant for companies
Companies use 3D printing processes to test prototypes more quickly. They save time and material. The technology makes it possible to realise complex geometries that would hardly be possible with conventional methods. Many clients report that they have been able to shorten their development cycles by using 3D printing processes.
Example: A company from the automotive industry prints parts for interior design using FDM technology. This allows them to quickly exchange and test design variants. Another example is a medical technology company that uses SLA processes to produce customised implants. A manufacturer of spare parts also uses SLS processes to produce small series cost-effectively.
Increased efficiency through various 3D printing processes
FDM and FFF: Fast and flexible
FDM and FFF are popular 3D printing processes for plastics. They are cost-effective and easy to use. The printing speed is high, especially for larger components. The choice of materials is wide, from standard PLA to engineering plastics.
A company from the electronics industry uses FDM to print housings for prototypes. Another example is a manufacturer of tools that uses FFF to produce special inserts for machines. A start-up from the furniture industry also prints customised furniture parts using FDM.
SLA and DLP: precision and attention to detail
SLA and DLP are 3D printing processes that are particularly suitable for fine details and smooth surfaces. They are often used in medical technology and prototyping. The print quality is very high and post-processing is often minimal.
One example is a dentist who uses SLA to print customised models for dentures. Another example is a manufacturer of precision mechanics that uses DLP to produce small components for sensors. A company from the jewellery industry also uses SLA to create intricate designs.
SLS and MJF: Series production and functionality
SLS and MJF are 3D printing processes that are suitable for series production. They enable the production of functional plastic parts. The choice of materials is broad and the mechanical properties are very good.
One example is a manufacturer of aerospace components that uses SLS to print parts for interior fittings. Another example is a company from the sports industry that uses MJF to produce shoe soles for small series. A manufacturer of spare parts also uses SLS to produce parts for machines.
Innovation through 3D printing processes
New materials and applications
3D printing processes make new materials and applications possible. Companies can work with special plastics, composite materials or even metals. There is a great deal of design freedom and complex geometries are no problem.
One example is a company from the construction industry that prints concrete structures using 3D printing processes. Another example is an electronics manufacturer that prints circuits using conductive plastics. A company from the fashion industry also uses 3D printing processes to produce customised accessories.
Customer projects and best practices
Many companies report successful projects with 3D printing processes. They are using the technology to bring their products to market faster and offer customised solutions.
BEST PRACTICE at the customer (name hidden due to NDA contract) A company from the automotive industry wanted to develop a new assembly for an electric vehicle. With the support of transruptions coaching, a prototype was printed using FDM technology. The development time was reduced by 40 per cent. The parts were used directly in series production. This enabled the company to react more quickly to market changes and test new functions.
BEST PRACTICE at the customer (name hidden due to NDA contract) A manufacturer of medical devices was looking for a solution to produce customised implants. Prototypes were printed using the SLA process and tested directly in clinical applications. Patients reported a better fit and comfort. The company was thus able to accelerate its product development and open up new markets.
BEST PRACTICE at the customer (name hidden due to NDA contract) A company from the aviation industry wanted to develop lightweight components for interior fittings. SLS processes were used to print parts that were 30 per cent lighter than previous solutions. The mechanical properties were also better. The company was thus able to save weight and costs and increase the efficiency of its products.
My analysis
3D printing processes offer companies many advantages. They enable fast prototypes, customised solutions and flexible production. Choosing the right process is crucial for success. With the right support, companies can fully utilise their potential. 3D printing processes are an important building block for innovation and efficiency in production.
Further links from the text above:
An insight into the various plastic 3D printing processes
FDM vs SLA vs SLS: a comparison of 3D printing technologies
Types of 3D printing technology - which one is right for you?
Different types of 3D printing processes
3D printing » Types, processes, modes of operation and ...
Overview of current 3D printing processes
Choose the right 3D printing material
What types of 3D printing are there?
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